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MAT install two new ECO-flow™ UCV canopies at Nuffield Health Chester, The Grosvenor Hospital

Medical Air Technology (MAT) has installed two ECO-flow™ ultraclean operating canopies at Nuffield Health Chester, the Grosvenor Hospital, working with main contractor DD Porter Construction. The new operating theatres mark the completion of the first stage in a £7 million development programme, which will enable the hospital to offer a wider range of surgery and deliver an even better patient experience through the implementation of connected and integrated healthcare. The theatres are on the first floor, which presented challenges around the delivery of equipment: the windows had to be removed and the ultraclean ventilation (UCV) canopy delivered in quarters and reassembled in situ. In addition, the theatres are located close to the wards, and while this will help to improve flow and efficiency, it meant great care had to be taken by MAT during installation work to ensure the day-to-day running of the hospital was not disrupted and patients were not disturbed.

In addition to the two UCV canopies, MAT carried out associated mechanical and electrical work and installed theatre control panels. MAT also coordinated with Stryker Endoscopy, the company that equipped both theatres for minimally invasive surgery. With the completion of these new theatres, the Chester team will be able to move to stage two of the development – converting existing theatres into day-case suites so that patients undergoing procedures such as endoscopies and cataract surgery will have a shorter waiting time for surgery and will not have to be admitted to a ward for an overnight stay. The new suite is already proving very popular with surgeons operating out of the hospital, with bariatric surgeon Professor David Kerrigan saying: “Our team of weight loss surgery experts were delighted to be the first to use the new state-of-the-art keyhole surgery theatre at the Grosvenor Nuffield. The technology is unparalleled in the region and will enable us to safely treat patients weighting from 15-75 stone.”

MAT offers a wide breadth of services so is able to respond flexibly and quickly to the specific needs of each client, providing all the benefits that come from working with a specialist contractor. With its own in-house manufacturing facility and dedicated team of highly skilled engineers, MAT manufactures and supplies bespoke equipment for demanding clinical arenas. Clients can choose from several options, ranging from UCV canopy only right through to a total turnkey package, ensuring they get exactly the solution they need. In addition, MAT FM can provide a range of competitively priced and highly effective service and maintenance packages for all core products and turnkey solutions offered by MAT or other suppliers, ensuring that equipment is maintained, serviced and validated correctly for optimum performance.

For more information, please email: sales@medicalairtechnology.com or call 0844 8712100

Written and distributed by:

Medical Air Technology


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Further information:

Stephen Taylor

Call: 0844 871 2100

stephen.taylor@medicalairtechnology.com

MAT AT IMPERIAL COLLEGE LONDON

DELIVERING FACILITIES FOR WORLD-LEADING RESEARCH

Cleanrooms-imperial-college

In 2020, Imperial College London approached Medical Air Technology (MAT) to discuss the provision of two new ISO Class 6 cleanrooms. The cleanrooms, located within the Sir Michael Uren Hub, would allow the university to further extend the range of research that could be carried out within its new White City campus.


After completing several previous cleanroom and containment laboratory projects at Imperial College London, MAT was proud and excited to once again have the opportunity to work in partnership with such a prestigious institution to deliver the new research environments.

After initial designs were developed and approved, building work began in summer 2020 and the new cleanrooms were handed over in June 2021, the entire project having taken just 11 months.

The The Sir Michael Uren Hub at Imperial College London

Imperial College London is a global top ten university with a world class reputation. Its alumni include 14 Nobel Prize winners, including Sir Alexander Fleming.


To enable the highest level of research, the university offers the best

possible facilities. One of its flagship buildings is the £90m Sir Michael

Uren Hub, located at the White City campus. Designed as a

collaborative facility, the 13-storey Hub provides space for Imperial’s

world-leading researchers, engineers, scientists and clinicians to work

alongside one another to investigate some of the twenty first century’s

most urgent biomedical and healthcare problems.


FEATURES CONTAINED WITHIN THE CLEANROOMS:


  • High standard ISO Class 6 clean areas with air change rates from 50 to 70 per hour
  • High load bearing raised and ventilated floor
  • Modular cleanroom ceiling with HEPA fan filter units
  • Complex CMR airflow and room pressure controls.
  • Complete mechanical and electrical installation including air handling units, HEPA filtration and specialist airflow and pressure controls
  • Piped specialist, hazardous and house gases, including vacuum systems
  • Hazardous gas emergency release abatement systems


What is Meant by ISO Class 6?

The new cleanrooms MAT was commissioned to design and build both had to be ISO Class 6 standard to safely accommodate the semiconductor research that would be carried out in them. Class 6, as defined in ISO 14644-1:2015 Cleanrooms and Controlled Environments, refers to the cleanliness levels that must be met within the cleanroom.

In addition to having a high air change rate, an ISO 6 environment must be accessed through airlocks to preserve pressurisation differentials and prevent the migration of particles from outside into the cleanroom space, increasing one class at a time. So, users should pass through an ISO 8 environment, then an ISO 7 environment, before entering the ISO 6 cleanroom.

MAT – Designer and Main Contractor

MAT acted as the designer and main contractor on the cleanroom project, working closely with the university to ensure minimum disruption to the other activities being carried out in the Sir Michael Uren Hub.


The team developed a design built around the complex research equipment and specialist tools that would be housed in the new cleanrooms. Work included final services connections and extensive bottled and house gases installation to several hazardous gases and associated gas detection systems.


The HVAC System

HVAC design is complex and requires a highly skilled delivery team.


MAT is an expert in the provision of specialist HVAC systems. The HVAC system is at the heart of cleanroom design. Cleanroom HVACs differ from standard systems in that they have an increased air supply, different airflow patterns, use of high efficiency particulate air (HEPA) filters, and room pressurisation, and clean to dirty room air cascades.


In order to meet the required air cleanliness, the air must pass through HEPA filters. The lower the ISO class, the more often the air must pass through the HEPA filter. This ‘air changes per hour’ rate (ACH) and the room volume are used to calculate the HVAC’s required airflow. A conventional HVAC system usually makes two to four air changes per hour, whereas in a cleanroom it can range anywhere from 10 to 250 or even more.


The ISO Class 6 cleanrooms at Imperial College London require air change rates from 50 to 70 per hour.


A Specialist Contractor

MAT designs, manufactures and installs bespoke critical ventilation systems and turnkey project solutions for new build and refurbishment projects. As a specialist contractor with many years’ experience, we are passionately committed to improving patient protection and end-user safety in demanding clinical, research and drug production arenas.


We have extensive experience of working in live environments and understand the challenges around delivering a project within an operational scenario.


In addition, MAT FM provides a range of competitively priced and highly effective service and maintenance packages for all core products and turnkey solutions offered by MAT or other suppliers, ensuring that equipment is maintained, serviced and validated correctly for optimum performance.


Click here to download PDF

For more information, please contact Will Evans:

Email: will.evans@medicalairtechnology.com

Tel: 0844 871 2100

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